Silicon Nitride Ceramics Used Into Transmission Device In High Temperature Equipment

Product Description:

Silicon Nitride Ceramics, also known as Si3N4 ceramic, is a type of advanced ceramic material with high strength and hardness. It is widely used in various industries due to its excellent properties such as high temperature resistance, wear resistance, and corrosion resistance.

Silicon Nitride Ceramics is available in the form of balls, rods, tubes, and custom shapes to meet different application requirements. It is typically used in high-performance applications that require superior mechanical and thermal properties.

A.Compressive Strength: 3800 MPa

B.Color: Black/Gray

C.Bending Strength: 800-1200 MPa

D.Fracture Toughness: 7 MPa

E.Hardness: 14.9GPA

These properties make Silicon Nitride Ceramics highly suitable for demanding applications in industries such as aerospace, automotive, electronics, and medical.

Silicon Nitride Ceramics has a wide range of applications, including:

A.Ball bearings: SI3N4 ceramic balls are commonly used in high-speed and high-load bearing applications due to their high strength and wear resistance.

B.Cutting tools: The high hardness and wear resistance of Silicon Nitride Ceramics make it an ideal material for cutting tools used in machining and metalworking industries.

C.Heat exchangers: SI3N4 ceramic tubes and rods are used in high-temperature applications such as heat exchangers due to their excellent thermal shock resistance and corrosion resistance.

D.Medical implants: The biocompatibility and high strength of Silicon Nitride Ceramics make it a suitable material for medical implants such as dental implants and joint replacements.

E.Transmission device in high temperature equipment                                                                                                                        Si3N4The excellent high temperature resistance of ceramics makes its strength and hardness almost unchanged at 800°C, while the hardness of bearing steel decreases significantly when it exceeds 120°C.

F.High-speed operation field, high-speed electric spindle bearings, machine tool spindle bearings, dental drill bearings, instrumentation bearings.Si3N4The density of ceramic is3.20g/cm3,Much lower density than bearing steel 7.85g/cm3,Therefore, the ceramic rolling elements can effectively resist the centrifugal force generated by high-speed rotation and reduce the load of the rolling elements. At the same time, the rotation and sliding between the rolling element and the raceway can be reduced, and it has a beneficial effect on preventing surface damage.  Ceramic ball bearings do not need to add lubricating grease frequently, and the characteristics of sensitive rotation, fast starting, good inertia and long life are fully reflected.

G.Aviation and aerospace fields                                                                                                                                                         Si3N4The coefficient of linear expansion of ceramic is3.2*10-6/K,Almost of bearing steel1/4,and so Si3N4Ceramic bearings are more stable when used in environments where temperature changes. For example, in the ultra-low temperature environment, ceramic materials exhibit excellent performance and are a candidate material for a new generation of hydrogen engine bearings. H.Chemical machinery and equipment, food, marine and other field.Ceramic bearings can solve the corrosion problem.                 I. High vacuum field                                                                                                                                                                                  Using the self-lubricating properties of Si3N4 ceramics can solve the vacuum pollution caused by the use of lubricating media in steel bearings.                                                                                                                                                                                       J.Strong magnetic field environmentIn a strong magnetic field environment, the metal micropowder worn down by the steel bearing itself is firmly adsorbed between the rolling elements and the raceway surface, which will cause early spalling damage and increased noise of the bearing. The solution is to use ceramic bearings.                                                                                  K.Civil products such as bicycles, roller skates, model airplanes and electric toys                                                                 L.Ceramic bearings are widely used in bicycles, roller skates, model airplanes and electric toys with their advantages of being lighter, more wear-resistant and faster, and are especially popular among top players in these fields.

The production of Silicon Nitride Ceramics involves several steps, including:

A.Mixing: Silicon Nitride powder is mixed with binders and other additives to form a homogenous mixture.

B.Shaping: The mixture is then shaped into desired forms such as balls, rods, or custom shapes using various techniques such as pressing or extrusion.

C.Sintering: The shaped parts are sintered at high temperatures to form a solid and dense material.

D.Machining: The sintered parts are then machined to achieve precise dimensions and surface finish.

Silicon Nitride Ceramics offers high strength, high hardness, and excellent thermal and chemical properties, making it a versatile material for various industrial applications. Its use continues to expand as new applications and production methods are developed, and it remains an essential material in the world of advanced ceramics.

Features:

• Product Name: Silicon Nitride Ceramics
• Bending Strength: 800-1200 MPa
• Dielectric Strength: 18-20 KV/mm
• Density: 3.2 G/cm3
• Poisson's Ratio: 0.27
• Compressive Strength: 3800 MPa
• Key Features:
  • High Bending Strength: 800-1200 MPa
  • Excellent Dielectric Strength: 18-20 KV/mm
  • Lightweight and High Density: 3.2 G/cm3
  • Low Poisson's Ratio: 0.27
  • Superior Compressive Strength: 3800 MPa
  • Versatile and Durable: suitable for various applications
  • High Resistance to Chemicals and Corrosion
  • High Thermal Conductivity and Thermal Shock Resistance
  • Precision Machining: can be formed into complex shapes and sizes
  • Long Lifespan and Low Maintenance
  • Wide Temperature Range: can withstand extreme temperatures
  • Environmentally Friendly: non-toxic and recyclable
  • Cost-effective: lower operating and maintenance costs

Technical Parameters:

Applications:

Silicon Nitride Ceramics, also known as SI3N4 Ceramic Ball, is a high-performance engineering ceramic material. It is produced in China and has gained global recognition for its exceptional properties.

Poisson's Ratio is an important mechanical property of Silicon Nitride Ceramics. With a low Poisson's Ratio of 0.27, this material is able to withstand high stress and strain without undergoing significant elastic deformation. This makes it ideal for applications where dimensional stability is critical.

Silicon Nitride Ceramics has an impressively high hardness of 14.9GPA, making it one of the hardest engineering ceramics available. This property makes it highly resistant to wear and abrasion, making it a popular choice for applications that involve high levels of friction and contact.

The bending strength of Silicon Nitride Ceramics can range from 800-1200 MPa, depending on the specific composition and processing methods. This high strength makes it a suitable material for use in structural components that require high load-bearing capabilities.

With a density of 3.2 G/cm3, Silicon Nitride Ceramics has a relatively low weight compared to its high strength and hardness. This makes it a desirable material for applications that require high performance without adding too much weight, such as in the aerospace industry.

Silicon Nitride Ceramics is typically available in two colors, black and gray. The black color is achieved through the addition of titanium and iron impurities, while the gray color is the natural color of the material. This allows for aesthetic variation in products made from this material.

One of the most significant advantages of Silicon Nitride Ceramics is its exceptional corrosion resistance. It is highly resistant to most acids, alkalis, and other corrosive substances, making it a popular choice for use in chemical and petrochemical industries.

Silicon Nitride Ceramics has excellent thermal stability, allowing it to withstand high temperatures without losing its mechanical properties. This makes it suitable for use in high-temperature applications, such as in furnaces and combustion engines.

Due to its high hardness and low coefficient of friction, Silicon Nitride Ceramics is highly resistant to wear and abrasion. This makes it a popular choice for use in bearings, cutting tools, and other applications that involve high levels of friction and wear.

Thanks to its exceptional properties, Silicon Nitride Ceramics has a wide range of applications in various industries, such as:

• Chemical industry: Used in pumps, valves, and other equipment that come into contact with corrosive substances.
• Petrochemical industry: Used in pipes, fittings, and seals for oil and gas extraction and processing.
• Automotive industry: Used in engine components, bearings, and gears due to its high strength and temperature resistance.
• Aerospace industry: Used in turbine blades, exhaust systems, and other high-temperature components.

In addition, Silicon Nitride Ceramics also has applications in medical equipment, electronics, and other high-tech industries.

Overall, Silicon Nitride Ceramics is a versatile and high-performance material that has revolutionized many industries with its exceptional properties. Its applications continue to expand as new technologies and processes are developed to make use of this remarkable ceramic material.

Customization:

Our Silicon Nitride Ceramics, also known as SI3N4 ceramic balls, are a high-quality product that is made in China. We offer customization services to meet the specific needs of our customers. Our product has the following attributes:

• Place of Origin: China
• Dielectric Strength: 18-20 KV/mm
• Poisson's Ratio: 0.27
• Hardness: 14.9GPA
• Density: 3.2 G/cm3
• Color: Black/Gray

Our SI3N4 ceramic ball is known for its high dielectric strength, making it a reliable choice for various applications. With a Poisson's Ratio of 0.27, it exhibits excellent elasticity and resistance to deformation. The hardness of 14.9GPA ensures its durability and long-lasting performance. Its density of 3.2 G/cm3 makes it lightweight and easy to handle. The black/gray color adds a sleek and professional touch to the product.

We understand that every customer has unique requirements, and we strive to fulfill them by providing customized services. Our team of experts will work closely with you to understand your needs and deliver the desired product. We offer competitive prices for our SI3N4 ceramic balls, making it an affordable option for various industries.

Choose our Silicon Nitride Ceramics and experience the best quality, reliability, and customization for your specific needs. Contact us now for more information and to get a quote for SI3N4 ceramic ball price.